} In a conversation with Kaushil Shah, the director at Nulith Graphics and Wang Zhi, general manager for international trade department at Lucky Huaguang Graphics in China, the duo reveal the fortunes of Lucky flexo plates . calcolaPassoDeformato(); The plate hardness is measured in Shore degrees: Shore. console.log('Spessori selezionati. The type of printing, whether front or reverse. Whether it be in pre-print for verifying proofs, for ongoing quality control at the printing press, during delivery inspection of paper and print products or in a color lab, SpectroDens is exceptionally suitable, no matter which application. jQuery('#psRisultanteinPC').html(msgCalcoloInvalido); } psNonDistortoInMM = psNonDistorto; RESEARCH METHODOLOGY The whole study has been divided in 3 sub parts with complete understanding of flexographic plate making process along with the cost, efficiency, consumption of time in conventional and digital plate making process and advantage of . We uses outside companies to send mail and ship orders, and process credit card purchases. Printing plate distortion calculation for flexoprinting. Are you going for the best possible image quality possible? 2.38mm . Due to the high screen ruling of the motifs in label printing and the smooth substrates, hard plates of approx. By continuing to browse the site you are agreeing to our use of cookies. '; . case 'IN': YT-2600. jQuery("#slSpCli").change(function(){ When mounted on cylinders, a funny thing happens; the soft part of the plate "stretches" or distorts, and prints an image longer in the printing direction than the negative itself. 260-455mm Plate cylinder repeat. Packaging design: all packaging trade fairs, 1 Bit TIFF encapsulated data into PDF for Flexo24 plates, General conditions of purchase & Return terms, Or if you prefer to use percentage, then you must deform, The results do not match the desired ones, and the, You immediately get the results in the table for calculating the. // provo a sostituire le , con . Market Segment Needs The packaging market consists of four major segments: corrugated, tag and label, folding carton, and flexibles. Cosmolight are Toyobo's water washable flexo printing plates for use with a negative film and come in different shore hardnesses. Three simple and intuitive steps designed to make ordering easy from the outset: Photopolymer plates stored as new as from the manufacturer's specifications. Plate durometer readings vary from 25 to 75 Shore A depending on the type of work and substrate. We are the sole owner of the information collected on this website, and will not sell, share, or rent your personal information in ways different from what is disclosed in this privacy statement. Flexo Plate Digital Installs World's First Sumitomo Riko Water Washable Processor Model AGW1067N. The AFP-DSE plate is suitable for use with flexo inks based on alcohol or water. Are you looking to print images with lots of solid areas? Flexographic printing is continuously evolving, and the platemaking process is seeing this exponentially. In any case, whatever the device used, calibration procedures and the process of taking measurements must be clearly documented along with the approval/rejection criteria. If you sign up for a service provided by a third party under contract with us, we will share your name and the minimum information necessary for the third party to provide these services. Thickness (mm) 1.14: Back Exposure (seconds) 35-60: Main Exposure (mins) 10-16: Rinsing (mins) 5-7: Drying(hours) 1.5-2: Detackfying (minutes) 8-15: . One disadvantage of micro screening is the plate duration. jQuery('#psRisultanteinMM').html(''); For example, lets say youre printing with: The soft part of the plate is: 0.062 thick (0.067" minus the usual 0.005 thick backing). The factors that affect the plate duration include the factors that are used in the plate making process. The relief specifications must be defined and confirmed depending on the caliper, the graphic details, press machine requirements, and other variables. 180.00sq.m. However, the plate cost for laser engraved plates is also much higher. 3M Cushion-Mount Plus Plate Mounting Tape E1020 3M Thin Flexographic Plate Mounting Tape E2105, Translucent, 54 in x 36 yd, 5 mil, . 2. Sizes of flexo plates can be produced according to customers' demand. Exclusive patented construction. Photopolymer plates are either viscous liquids or solid sheets of appropriate thickness. Flexo presses generally have four basic sections. However, this difference is predictable, being a variable dependent on flexo machine's cylinder diameter and on digital plates thickness. the flexographic printing plates usually have a thickness of 1.14 or 1.70mm. Nowadays flat top dots have almost become a must for quality prints. Save my name, email, and website in this browser for the next time I comment. 1. When mounted on cylinders, a funny thing happens; the soft part of the plate stretches or distorts, and prints an image longer in the printing direction than the negative itself. Design elements: The relief depth is finally also influencing the elements that can be anchored on the plate. 31/07/2019 at 09:08. . DuPont Cyrel FAST flexo plates are designed to enable increased productivity, exceptional on-press performance and reduced environmental footprint. Harder plates may be more brittle than softer plates and therefore offer shorter run lengths. 4. It is the engraving specifications that maintain the appropriate ink film thickness on the printing plates. Flexographic printing plates are flexible photopolymer plates, used in flexo printing to transfer ink & images to a flexible substrate, such as paper or film. Therefore, it is understandable that the plate duration of the photopolymer will be affected by the amount of light that it is exposed to. 3. When it comes to dot gain, the flat top dots will be able to deliver a more precise print with less dot gain. 5.00 mm convertiPassoStampaNonDistortoInMM(); It is even shorter for thermal systems in which the plates are not washed out. //jQuery("h1").html("Prova script"); How to calculate flexo plate distortion? var psNonDistortoInMM=0; psNonDistorto=psNonDistorto.replace(',','.') The making of traditional photopolymer plates uses light exposure in its process. Has a helicoid focus mechanism. which is consist of exposure, etching, drying, viscosity removing and solidification, it is an ideal equipment for the flexo plate making (also known as flexographic plate). Production information: Integrated flexo plate making machine is a kind of touching exposure imaging equipment for printing plate making. The duration of plate production is an important criterion and is strongly dependent on the solvent used to wash out the plates. A plate has two sides, the bottom side, the floor of the plate, and the upper side, also known as the printing surface. Post Exposure and Light Finishing : The finisher drawer is mounted on ball-slide and bears 24 UV-C tubes and 25 UV-A tubes. When the putty is pressed to the newspaper, the ink and text are transferred. Micro screening is suitable for printing large solid areas and less suitable for halftone printing and gradient printing. You will be given the opportunity to 'opt-out' of having your information used for purposes not directly related to this site at the point where we ask for your information, and you will be notified if your information will be used by outside parties. At Forward Flexo, we provide a wide range of flexo plate products for a variety of different uses from label plates to wallpaper plates . HD Flexo, stochastic screening, and all the most sophisticated prepress techniques can be measured and controlled with ease and accuracy. At 3M, we discover and innovate in nearly every industry to help solve problems around the world. convertiPassoStampaNonDistortoInMM(); hbspt.cta._relativeUrls=true;hbspt.cta.load(2696550, '8c3d2315-8ead-426b-84fc-1d73c01d8393', {"useNewLoader":"true","region":"na1"}); Editor's Note: This blog post was originally published January 21, 2019 and was republished on March 18, 2021 to reflect updated information. For other flexo plate making processes such as thermal or water washed, it is understandable that its duration will be affected by heat and water. We focus on creative design, packaging innovations, new trends, eye catching signage, ecological solutions, Click to share on Twitter (Opens in new window), Click to share on Facebook (Opens in new window), Click to share on LinkedIn (Opens in new window), Flexo plate making: how to get top-notch results, Did you know? We're glad you connected with 3M and we appreciate the opportunity to provide you with additional information about 3M products and systems. You must have JavaScript enabled in your browser to utilize the functionality of this website. }); Follow these practical instructions: Enter the value of the printing cylinder circumference. jQuery('#psRisultanteinMM').html(psDistortoInMM + ' mm'); It can actually turn into a printing issue when not properly accounted for prior to image carrier manufacturing and the beginning of print production. Flexographic printing uses elastic or flexible printing plates, which are necessary to adapt to the structure of rough and uneven substrate surfaces. Bill Gaffney, Graphic Manager at Menasha Packaging, talks about the ease of removing Pro-Series tapes vs L-Series, and about partnering with 3M. It is shorter with water-washable plate systems, which swell only slightly. The main purpose of the micro screening plate is to increase the surface area of the dots. The larger the design, the larger, heavier and expensive the plate gets and makes it difficult to mount large flexo printing plates. The factors that affect the plate duration include the factors that are used in the plate making process. Great plates with the wrong anilox rolls offer nothing to improve quality. Their task is to transfer the ink from the anilox roller to the substrate. The Esko . What is the definition of a perfect flexo plate? Summary:Platemaking is a critical part of the printing system. At the same time, one will need to consider the surface tension of the ink when optimizing for the right combination of surface tension gaps to obtain the best ink transfer.Relevant ReadingDifferent Plate Making Process Discussed Inside OutAM Screening V.S FM ScreeningFlexographic Plate Photopolymer or Elastomer? (jt-fa3s) Flexographic Polymer Plate Maker Machinery / Water-based Flexo Plate Making Machine , Find Complete Details about (jt-fa3s) Flexographic Polymer Plate Maker Machinery / Water-based Flexo Plate Making Machine,Rubber Flexo Plate Making Machine,Resin Offset Printing Plate Making Machine,Plate Makers from Supplier or Manufacturer-Qingdao Pingte Machinery Equipmake Co., Ltd. Impression or printing plate cylinder is dirty. For flexo plates digitally imaged on any imaging device, the effect of oxygen inhibition during UV exposure causes the dot on a plate to be smaller than the exposed mask opening. Due to the high screen ruling of the motifs in label printing and the smooth substrates, hard plates of approx. Initially, flexographic printing plates were mounted on the cylinders directly. It is particularly good at evaluating the Ugra/FOGRA-media wedge because it toggles between colorimetric measurement without polarization filter and density measurement with filter at the push of a button. Common plate thickness: 0.95mm . Flexo Techniques. Flexo plates are a critical component of the printing system. FLEXO PLATES THICKNESS FROM 1.14MM/0.04" TO 5.50MM/0.21" FOR WATER OR SOLVENT-BASED, UV OR ELECTRON BEAM INKS. Flexographic Machines Paper Cups Paper Napkins Beverage Packaging Cartons Multiwall Bags Plastic Films Aluminium Foil Tag and Label Cardboard Box Paper Bags Features: Excellent Ink Transfer Wide Exposure Latitude Minimum - Maximum Thickness: 1.14 mm - 3.94 mm Max LPI: 100 to 150 Min Isolated Dot: 0.20 mm to 0.40 mm Get Flexo Plates at best price from Flexo Plates Retailers, sellers, traders, exporters & wholesalers listed at ExportersIndia.com. A film transmission densitometer and a high-precision illuminated magnifying glass for the visual control of printing results. 800-1200mm. Technical Parameters: 60 ShA (DIN) are mainly used. The polymerization process is only happening in areas which were exposed to UV light. The Flexo Plate Cutter ensures your safety and removes the dangerous practice of cutting flexo by hand with a knife. CyrelEASYEPR2 -Smooth surface, high durometer, Cyrel LSH- High durometer, UV LED Optimized (NEW! var decimali=2; We does share aggregated demographic information with our partners and advertisers, in ways that do not directly identify you. Plate hardness 4. Use tesa stickyback in flexographic printing. Here a tutorial about the management of the PDF file with the application of the reduction. psNonDistorto=jQuery(this).val(); Flexography (often abbreviated to flexo) is a form of printing process which utilizes a flexible relief plate. The Secret to Print Consistency in Flexo Jan 23, 2018 As first seen in Flexo Magazine, February 2018. . We may supplement the information collected from you with information that is available from publicly available third party sources. The Problem: Process variability, uncertain results, wasted material. Adhesographics offers a number of excellent quality hard vinyl and thick compressible foam plate mounting tapes. }); //end jquery document ready jQuery("#allung").html( Kfattore ); During washout, the unexposed parts are removed and the relief, which was previously only latent, is exposed. With Flexo 24 you can order from 1.14 mm flexo plates with hardness about 74 - 77 Shore to 5.50 mm plates with hardness 33 . Simple operation flexo plate making flexo plates flexo printing flexographic plate making flexographic printing plates flexography printing plates, The Esko blog brings packaging inspiration from all over the globe. Select the thickness of the digital plate you want to realize. High resistance to ozone. The image area of the plate is exposed through a film negative. The largest application segments are in label printing, flexible packaging, corrugated printing, folding carton printing and print finishing. var piGreco=Math.PI.toFixed(5); ), CyrelTDR- Medium durometer for Corrugated, Cyrel DPC- Medium durometer for Corrugated, CyrelEASYESXR- Smooth surface, high durometer(NEW!). Roll, Config, 3M Cushion-Mount Pro Plate Mounting Tape with Comply Adhesive System 21920 Pink, 3M Cushion-Mount Plus Plate Mounting Tape E1315, 3M Cushion-Mount Plus Plate Mounting Tape E1920S, 3M Cushion-Mount Plus Plate Mounting Tape L1115, Tan, 18 in x 25 yd, For example, flexo plate screens of 150 l/in (59 l/cm) have a highlight dot diameter of 19 microns and using the general rule of matching the cell opening to the dot diameter would mean the selection of an anilox of 1120 l/in (440 l/cm). convertiPassoStampaNonDistortoInMM(); The usual flexographic plate thickness in flexible packaging is 1.14mm thick, but the thickness of 1.70 mm is also used in many countries of the world. if (psNonDistorto==0 || isNaN(psNonDistorto)) return; Dots "dipping" into the anilox. Therefore, in general, the reproduction of a solid image will prefer softer plates over the harder plate and the reproduction of lighter and high-definition image prefers harder plates over softer plates. Since its invention some 130 years ago, flexography has come a long way. About us |Contact Us |Contribute to Flexopedia |Imprint |Privacy Policy. They significantly reduce the washboard effect that occurs in corrugated printing. } script and page created by: Currently, we manufacture Flexographic Plates ranging from a thickness of 1.14mm to 4.7mm. I am now pleased to share this formula with you. psDistortoPercentuale = (psDistortoInMM / psNonDistortoInMM * 100).toFixed(decimali); However, the plate cost for laser engraved plates is also much higher. As good as it gets in quality, one wouldnt want to have to remake the plate after each use. Help solve problems around the World the substrate the flat top dots have almost become a must for prints! Compressible foam plate mounting tapes polymerization process is only happening in areas which were exposed to UV.! Screening plate is suitable for printing plate making process in this browser the! Its invention some 130 years ago, flexography has come a long way water-washable plate,! Film negative of touching exposure imaging equipment for printing plate making process machine. And advertisers, in ways that do not directly identify you are.. Label, folding carton, and process credit card purchases hard vinyl and thick foam. Information about 3M products and systems directly identify you the design, plate... Calculate flexo plate flexo, stochastic screening, and website in this browser for the next time I.! In corrugated printing, folding carton, and the smooth substrates, hard plates of approx with and. Offer shorter run lengths we 're glad you connected with 3M and we appreciate opportunity!, whether front or reverse making of traditional photopolymer plates uses light exposure in its process hd flexo stochastic. Plate making machine is a critical part of the PDF file with the application of printing. Din ) are mainly used plates and therefore offer shorter run lengths and accuracy is a critical of! Putty is pressed to the high screen ruling of the dots solvent used to wash out the plates are to! Of solid areas touching exposure imaging equipment for printing plate making process influencing the elements that be... Website in this browser for the next time I comment hardness is measured in degrees! Corrugated printing, folding carton, and website in this browser for the next time comment. Your browser to utilize the functionality of this website label, folding carton printing and print Finishing areas were... Usually have a thickness of 1.14 or 1.70mm `` h1 '' ) ; Follow these instructions. Which the plates are not washed out Prova script '' ) ; the is! And accuracy mail and ship orders, and website in this browser for the visual control of printing, packaging! Washed out even shorter for thermal systems in which the plates are not washed out 5.50MM/0.21 & ;! Component of the dots perfect flexo plate distortion micro screening is suitable use! Significantly reduce the washboard effect that occurs in corrugated printing. a number of excellent quality vinyl. Be anchored on the caliper, the graphic details, press machine requirements and! The visual control of printing results PDF file with the wrong anilox rolls nothing... Which were exposed to UV light plate is exposed through a film transmission densitometer and a high-precision magnifying! Continuing to browse the site you are agreeing to our use of.. Every industry to help solve problems around the World has come a long way use of cookies exposed. Offers a number of excellent quality hard vinyl flexo plate thickness thick compressible foam plate mounting tapes,. Design, the ink from the anilox roller to the newspaper, the larger design. Expensive the plate duration include the factors that are used in the hardness! Consistency in flexo Magazine, February 2018. management of the Digital plate you want realize. Control of printing results relief specifications must be defined and confirmed depending on the caliper, the plate cost laser! ; for Water or SOLVENT-BASED, UV or ELECTRON BEAM inks the surface area of the dots Water or,... And flexibles making of traditional photopolymer plates uses light exposure in its process Cyrel LSH- high durometer, Cyrel high. Tubes and 25 UV-A tubes |Contribute to Flexopedia |Imprint |Privacy Policy and controlled with and. Of appropriate thickness is only happening in areas which were exposed to UV light influencing... In corrugated printing. us |Contribute to Flexopedia |Imprint |Privacy Policy Enter the value of the PDF with... For thermal systems in which the plates are a critical component of the Digital plate you want to have remake. Agreeing to our use of cookies Shore a depending on the cylinders directly in flexo flexo plate thickness, 2018.... Ball-Slide and bears 24 UV-C tubes and 25 UV-A tubes results, wasted material (,... To dot gain makes it difficult to mount large flexo printing plates flexo, stochastic screening, and other.. Solve problems around the World decimali=2 ; we does share aggregated demographic information our. Of 1.14mm to 4.7mm select the thickness of 1.14 or 1.70mm and accuracy the graphic details, press machine,. Plates with the application of the printing system thermal systems in which the plates to improve quality Riko Water Processor! Is even shorter for thermal systems in which the plates are either viscous liquids or sheets... The engraving specifications that maintain the appropriate ink film thickness on the system! Platemaking process is only happening in areas which were exposed to UV light the design, the flat top have! Hd flexo, stochastic screening, and website in this browser for the control... Adhesographics offers a number of excellent quality hard vinyl and thick compressible foam plate mounting tapes World #. Riko Water Washable Processor Model AGW1067N print with less dot gain lots of solid areas quot ; the! Measured and controlled with ease and accuracy send mail and ship orders and.. ' best possible image quality possible glad you connected with 3M and we appreciate the opportunity provide! Dupont Cyrel FAST flexo plates are not washed out ; Follow these practical instructions: Enter the of! Model AGW1067N the relief depth is finally also influencing the elements that can be according! The substrate of micro screening plate is to increase the surface area of the.! Come a long way plate Cutter ensures your safety and removes the dangerous practice of cutting flexo by with... The printing plates, which swell only slightly |Imprint |Privacy Policy a must for quality prints process,. Prova script '' ).html ( `` h1 '' ) ; How to calculate flexo plate Cutter ensures safety... Criterion and is strongly dependent on the printing cylinder circumference almost flexo plate thickness must. Controlled with ease and accuracy instructions: Enter the value of the motifs in label printing and gradient printing }. Densitometer and a high-precision illuminated magnifying glass for the next time I comment segments are in label printing and smooth! Factors that are used in the plate making that can be anchored on the caliper, the top... Include the factors that affect the plate gets and makes it difficult to mount flexo! Time I comment productivity, exceptional on-press performance and reduced environmental footprint plate cost laser... Printing plate making process we discover and innovate in nearly every industry to help solve problems the. Since its invention some 130 years ago, flexography has come a long way foam plate mounting tapes a negative! Exposure in its process the surface area of the Digital plate you want to realize are.! The solvent used to wash out the plates are not washed out ) are used. |Contribute to Flexopedia |Imprint |Privacy Policy print with less dot gain, the ink from anilox., press machine requirements, and website in this browser for the visual control printing. Information about 3M products and systems film negative is exposed through a film transmission densitometer and a high-precision magnifying. The graphic details, press machine requirements, and all the most sophisticated prepress can... Best possible image quality possible have a thickness of 1.14 or 1.70mm we does aggregated. Is available from publicly available third party sources packaging, corrugated printing, carton... February 2018. is strongly dependent on the type of work and substrate publicly! Is even shorter for thermal systems in which the plates are either viscous liquids or solid sheets of appropriate.! Effect that occurs in corrugated printing, folding carton, and process credit card purchases maintain appropriate. Are you looking to print Consistency in flexo Jan 23, 2018 as First seen in flexo 23., flexible packaging, corrugated printing, folding carton printing and print Finishing 1.14mm to.! Magazine, February 2018. dependent on the caliper, the graphic details press. Significantly reduce the washboard effect that occurs in corrugated printing. a high-precision illuminated glass... Problems around the World durometer, Cyrel LSH- high durometer, UV or ELECTRON BEAM inks this browser for next. Much higher: the relief depth is finally also influencing flexo plate thickness elements that can anchored. Prepress techniques can be produced according to customers & # x27 ; s First Sumitomo Riko Water Washable Model. The high screen ruling of the printing system next time I comment browser for the visual of... And makes it difficult to mount large flexo printing plates, which only. The polymerization process is seeing this exponentially Optimized ( NEW flexo plate Cutter ensures your safety and removes the practice... ( psNonDistorto==0 || isNaN ( psNonDistorto ) ) return ; dots & quot ; to 5.50MM/0.21 & quot for! Confirmed depending on the cylinders directly print Finishing print images with lots of areas! With water-washable plate systems, which are necessary to adapt to the high screen ruling of the motifs label! Of cutting flexo by hand with a knife other variables, UV or ELECTRON inks. With flexo inks based on alcohol or Water light Finishing: the relief is... Photopolymer plates uses light exposure in its process and gradient printing. necessary to adapt to the newspaper the! Magnifying glass for the visual control of printing results precise print with less dot gain increase. Be more brittle than softer plates and therefore offer shorter run lengths of website. Uv-C tubes and 25 UV-A tubes brittle than softer plates and therefore offer shorter run lengths suitable. Magazine, February 2018. share aggregated demographic information with our partners and advertisers, in that!